To ensure that any spillage chemical either in the form of solid, liquid, or gaseous state is handled properly and safely. There is no accident because of spillage and it is recorded properly.
Handling of chemical spillage of solid, liquid, or gases in the stores on the shop floor, or in the finished goods storage area.
RESPONSIBILITY
Quality Assurance Department.
Directors.
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Procedure for Handling SpillageÂ
HANDLING OF SOLID SPILLAGE
Ensure that the spillage material and quantity are identified.
Ensure that the workers assigned for the purpose of cleaning wear hand gloves, goggles, masks, etc.
Handle the spilled product after having complete knowledge of the material safety data sheet.
Wash the area with abundant water if the quantum and cost of the material are below Rs. 1000/- inform Q.A. and destroy in their presence. If the quantity or cost is substantial inform Q.A. and the director. Collect the supernatant material carefully, and sift through a proper sieve to remove impurities. If needed check with a magnet for removing metallic impurities or sort it by hand. Document every step.
Update the stock register with proper authorization.
Document the entire incidence and ensure that there is no recurrence of the same incidence.
Handling Liquid SpillsÂ
Ensure that the spillage material and quantity are identified.
Ensure that the workers assigned for the purpose of cleaning wear hand gloves, goggles, masks, etc.
Handle the spilt product after having complete knowledge of the material safety data sheet.
Inform Q.A. and the director if the quantum is worth more than Rs. 1000/- or if it is hazardous. If needed, inform the firefighting squad immediately.
Wash the spillage area with abundant water followed by surfactants. Again mop it with water to remove the traces of surfactants.
Update the stock register with proper authorization.
Document the entire incidence and ensure that there is no recurrence of the same incidence.
Gas leak procedures in the workplace
Cordon off the area, and ask people to vacate the affected area.
Ensure that the workers assigned for the purpose of cleaning wear hand gloves, goggles, masks, etc.
Handle the spilt product after having complete knowledge of the material safety data sheet.
Ensure that the spillage area is well-ventilated and exhaust fans are ON. Take care that there is no sparking due to putting electrical appliances ON or OFF.
Ensure that no hazardous materials are lying in the spillage area.
Update the stock register with proper authorization.
Document the entire incidence and ensure that there is no recurrence of the same incidence.
DISTRIBUTION SOP
Quality Assurance Department- Master Copy
Management Representative- Controlled Copy
Store Department- Controlled Copy
>SOP for Cleaning of bottle filling machine and shrink-wrap machine